An American Airlines flight out of Chicago had barely left the ground before it was heading right back. Flight AA618, a scheduled nonstop to Dallas/Fort Worth, turned around minutes after takeoff on Friday, October 16, after the crew spotted smoke coming from a trash can in the aircraft's galley.

The Boeing 737-800 pushed back from O'Hare at 12:19 PM, nine minutes behind its 12:10 PM departure time, and climbed away from Runway 4R/22L. It never got high: the flight topped out at just 4,875 feet before the pilots made a U-turn over the suburb of Hinsdale. The crew declared a mayday and landed back at O'Hare on runway 10C/28C, just 26 minutes after leaving it. Emergency crews were waiting on the tarmac to inspect the plane inside and out.

There was a straightforward reason for all the caution. In-flight fires are among the most dangerous things that can happen on a plane — smoke can fill a cabin fast, disable systems and incapacitate people within minutes. In this case, it never came to that: no fire extinguisher was needed, no one was hurt, and passengers simply walked back into the terminal. The FAA has opened an investigation into what caused the smoke.

For the passengers, the disruption was an afternoon rather than an ordeal. A replacement flight, keeping the same AA618 number, left O'Hare at 4:04 PM and reached Dallas/Fort Worth at 6:07 PM — a delay of just over three hours against the original schedule.

The jet itself, registration N974AN, has been flying for American since 2001 and stayed on the ground at O'Hare overnight, pencilled in to resume service the next morning on another Dallas run. American operates 303 of the 737 type, so one airframe out of action barely dents the schedule.

Why should a traveller care? Mostly because this is how a scare is supposed to go. The crew identified the problem within minutes, treated smoke as an emergency rather than a nuisance, and had everyone back on the ground safely in under half an hour. It's also a reminder that a "mayday" return doesn't always mean disaster — sometimes it means a slightly longer afternoon at O'Hare and a story to tell at dinner in Dallas.